Method and an apparatus for scalding slaughtered poultry

ABSTRACT

A method and an apparatus for scalding of slaughtered poultry are described, for example chickens, hens, turkeys, ducks, or geese, prior to plucking thereof, where the birds while shackled by their feet are conveyed through a scalding chamber ( 2 ), preferably via a sluice device, in which chamber a precisely controlled heated atmosphere of humid, hot air is recirculated and blown directly onto the poultry, and where the scalding period is determined by the length and course of the conveyor ( 8 ) and by the capacity and/or speed of the conveyor, where a scalding chamber ( 2 ) with a relatively large height is used, and WHERE the scalding chamber conveyor ( 8 ) including its secondary nozzles ( 10 ) extends through two or more levels (storeys).

The present invention relates to a method for scalding of slaughtered poultry, for example chickens, hens, turkeys, ducks, or geese, and of the type specified in the introduction of claim 1.

For use when scalding of slaughtered poultry prior to plucking, that is, in order to make the feather follicles soft in order to facilitate plucking, it is known that birds shackled by their feet are successively led down through an oblong vessel containing hot water, maybe combined with the blowing in of air through nozzles placed at the bottom.

EP-A1-1 297 748 describes a method and an apparatus for scalding of poultry where saturated air is blown in at the bottom of the scalding chamber by means of a primary nozzle arrangement, which saturated steam is used for producing moist, hot air, which is sucked out at the top of the scalding chamber and reblown directly onto the poultry by means of a secondary nozzle arrangement. Although saturated steam is used for heating up the scalding air, it is nevertheless possible with this method to work with a low scalding temperature of approximately 50° C. or with a higher scalding temperature of approximately 60° C., in that the poultry is not directly exposed to saturated steam at any time.

The advantage of applying humid, hot air is a considerable energy saving and reduced spreading of bacteria. Furthermore a better working climate in the surrounding plucking room is achieved because of considerably reduced steam generation. The poultry must be in the scalding chamber for a specified period of time which is determined by the length and the course of the conveyor belt in the scalding chamber, and the capacity and/or speed of the conveyor belt. In order to utilise the space in the scalding chamber in an optimum way, the conveyor belt extends forwards and backwards in parallel lengths inside the scalding chamber at the same level.

It is the purpose of the invention to provide an improved method of the type mentioned in the introduction for scalding of slaughtered poultry, and which in a simple way makes it possible to increase the scalding capacity of a given scalding system or apparatus considerably.

The method according to the invention is characterised in that a scalding chamber with a relatively large height is used, and that the scalding chamber conveyor, including its nozzles, extends through two or more levels (storeys). In a simple way it hereby becomes possible to increase the scalding capacity of a given scalding system or scalding apparatus considerably. Most often restrictions are with regard to space, that is, it is not possible to increase the scalding capacity right away just by increasing the width or the length of the scalding chamber.

In such a case, it would be very important that the scalding capacity can be increased within the space given by using a scalding chamber with conveyors and nozzles at two or more levels (storeys), in that scalding/plucking rooms normally have a sufficient ceiling height that allows for a relatively high scalding chamber being provided with conveyor including its nozzles at several levels (storeys). Exactly the fact that a scalding principle of a closed scalding chamber with steam-saturated atmosphere is used in preference to the well-known scalding principle of a heated water bath into which the poultry is immersed, makes it possible to increase the scalding capacity by using a higher, closed room with steam-saturated atmosphere.

As the scalding chamber primarily is a closed chamber, which can be built of isolated panels, it will also be possible to place a scalding chamber according to the invention externally in the form of an additional building to an existing poultry slaughterhouse, so that the scalding chamber does not take up space at all in the scalding/plucking room. Such an external scalding chamber can be provided with entry and exit sluices built into the wall of the usual scalding/plucking room.

Generally it will furthermore apply that the use of a high internal or external scalding chamber will make it possible to use the conveyor of the scalding chamber for conveying the poultry between two storeys of a given slaughterhouse building ill which for example a reception and slaughtering line is placed at a lower floor, and where for example a plucking line is placed at an upper floor, or vice versa.

In order to optimize the scalding of the poultry it may be especially suitable that the method according to the invention is modified in such a way that two or more scalding chambers with mutually different temperature zones are used.

The method according to the invention may be further modified so that a short first zone having an extra high temperature is used, for example in the range of approximately 85° C. so that a an efficient anti-bacterial treatment of the poultry can be achieved.

For scalding of poultry, so-called low-temperature scalding or high-temperature scalding is used, the scalding temperature in low-temperature scalding being approximately 50° C., and the scalding temperature in high-temperature scalding being approximately 60° C. For example, normally low-temperature scalding is used for poultry sold as fresh food, and where it is important that the outer skin is as intact as possible; while normally high-temperature scalding is used for poultry sold as frozen products, and in which case it is less important whether the outer skin is intact or not.

By using scalding apparatuses or systems with several temperature zones, for example a first zone having a scalding temperature of approximately 60° C., and a second zone having a scalding temperature of approximately 50° C., not only increased capacity is achieved, but also a milder scalding effect in the second zone is achieved, so that the outermost skin layer at any time of the poultry is treated as carefully as possible. It is furthermore important that scalding is optimized in such a way that lower skin and meat are not too strongly exposed to heat.

The invention furthermore relates to an apparatus for use when applying the method according to the invention, said apparatus comprising a scalding chamber with a conveyor having a course with a number of preferably mutually parallel lengths, and comprising entry and exit sluices, which conveyor extends past a system of secondary nozzles being adapted for blowing humid, hot air directly on poultry passing the said secondary nozzles on said conveyor, which apparatus comprises a system of primary nozzles being adapted for blowing in steam at the bottom of the scalding chamber for producing an atmosphere of humid hot air, which air is recirculated via said secondary nozzles, which apparatus is characterised in that the scalding chamber is with a large height, and that the scalding chamber conveyor, including its secondary nozzles, is adapted so that it extends though two or more levels (storeys), and that said entry and exit sluices preferably are placed at different levels (storeys).

In order to make it possible to optimise scalding, the apparatus according to the invention may suitably be provided with several scalding chambers each having its own temperature zone, for example a first scalding chamber with a scalding temperature of approximately 60° C., and a second scalding chamber with a scalding temperature of approximately 50° C.

In order to be able to achieve an efficient anti-bacterial treatment of the poultry the apparatus according to the invention may furthermore be provided with a short first zone having a higher scalding temperature of approximately 85° C.

In order to make it possible to utilise an existing scalding/plucking room in the best possible way, the apparatus according to the invention may be designed in such a way, that the scalding chamber is adapted for being placed externally, preferably as an additional building to an existing slaughterhouse, and that the entry and exit sluices preferably are built into an outer wall of the slaughterhouse.

The apparatus according to the invention may furthermore advantageously be designed in such a way that the scalding chamber is adapted for extending between two storeys of a slaughterhouse building. Thus the conveyor of the scalding chamber can be used for conveyance of the chickens between two storeys of a slaughterhouse.

The invention is described in more detail below in connection with the drawing in which

FIG. 1 shows a schematic outline of a longitudinal section of an embodiment of a scalding chamber according to the invention,

FIG. 2 shows a cross-sectional view of a known scalding chamber with one level (storey),

FIG. 3 shows a sectional view for illustration of a scalding chamber system having several temperature zones,

FIG. 4 shows a longitudinal sectional view and a cross-sectional view respectively of a known scalding chamber with one level (storey), and

FIG. 5 shows a longitudinal sectional view and a cross-sectional view respectively of an embodiment of a scalding chamber according to the invention with two levels (storeys).

The scalding chamber 2 shown in FIG. 1 may for example have a width of approximately 2.5 m and a length of approximately 16 m which correspond to a capacity of for example 3000 turkeys per hour with a shackle distance of 12 inches and a scalding period of 4 minutes. The scalding chamber 2 has an entry sluice 4 and an exit sluice 6. In order to achieve optimum utilisation of the space in the scalding chamber 2, a conveyor 8, which comprises a system of secondary nozzles 10 on nozzle pipe 11, extends through this scalding chamber in mutually parallel lengths 12 with narrow turning curves 14 between the lengths 12.

FIG. 2 shows the arrangement of a scalding chamber 14 known per se, just as it shows the secondary nozzles 10. The figure also shows how the humid hot air, produced by blowing in steam through lower, primary nozzles 13 is recirculated by means of fins 16 placed on top of the scalding chamber 14, and which fans supply humid hot air to the secondary nozzles 10 via the nozzle pipes 11, which air is blown directly onto the poultry.

FIG. 3 shows how a scalding system 18 may comprise several separate scalding chambers 20 and 22 each having its own temperature zone, in that a first scalding chamber 20 having an entry sluice 21 works with steam-saturated air at approximately 60° C., while a second scalding chamber 22 having an exit sluice 23 works with steam-saturated air at approximately 50° C. Both scalding chambers 20 and 22 can be constituted by high scalding chambers according to the invention, that is, with several levels (storeys).

FIG. 4 shows a longitudinal sectional view and a cross-sectional view respectively of a known scalding chamber with one level (storey), while FIG. 5 shows a longitudinal sectional view and a cross-sectional view respectively of an embodiment of a scalding chamber 2 according to the invention, that is, with two levels (storeys), each level being provided with secondary nozzles 10 and primary nozzles 13, cf. the nozzle arrangement known per se, shown in FIG. 2. 

1-8. (canceled)
 9. A method for scalding of slaughtered poultry, prior to plucking thereof, where the poultry, while shackled by their feet, are conveyed by a conveyor through a scalding chamber providing a controlled heated atmosphere of humid, hot air established by blowing steam at a bottom of the scalding chamber, the air being recirculated and blown directly onto the slaughtered poultry by nozzles in the scalding chamber, and where a scalding period is determined by a length and path of the conveyor and by a capacity and/or speed of the conveyor, wherein the conveyor conveys the slaughtered poultry through two or more levels of the scalding chamber past the nozzles.
 10. A method according to claim 9, wherein the two or more scalding chambers include different temperature zones.
 11. A method according to claim 9, wherein a first zone has a temperature of approximately 85° C.
 12. A method according to claim 10, wherein a first zone has a temperature of approximately 85° C.
 13. An apparatus comprising a scalding chamber with a conveyor having a course with a number of parallel lengths including entry and exit sluices, the conveyor extending past secondary nozzles adapted for blowing humid, hot air directly on poultry passing the secondary nozzles on the conveyor, primary nozzles for blowing in steam at the bottom of the scalding chamber for producing the humid hot air which is recirculated via the secondary nozzles, wherein the conveyor in the scalding chamber extends through two or more levels therein past the secondary nozzles.
 14. An apparatus according to claim 13 wherein the entry and exit sluices are placed at different levels of the scalding chamber.
 15. An apparatus according to claim 13, comprising scalding chambers each having a temperature zone, with a first scalding chamber providing a scalding temperature of approximately 60° C., and a second scalding chamber providing a scalding temperature of approximately 50° C.
 16. An apparatus according to claim 14, comprising scalding chambers each having a temperature zone, with a first scalding chamber providing a scalding temperature of approximately 60° C., and a second scalding chamber providing a scalding temperature of approximately 50° C.
 17. An apparatus according to claim 13, wherein the scalding chamber comprises a first zone having a scalding temperature of approximately 85° C.
 18. An apparatus according to claim 13, wherein the scalding chamber is external to an existing slaughterhouse and the entry and exit sluices are part of wall of the slaughterhouse.
 19. An apparatus according to claim 14, wherein the scalding chamber is external to an existing slaughterhouse and the entry and exit sluices are part of wall of the slaughterhouse.
 20. An apparatus according to claim 13, wherein the scalding chamber is adapted for extending between two levels of a slaughterhouse building.
 21. An apparatus according to claim 14, wherein the scalding chamber is adapted for extending between two levels of a slaughterhouse building. 